Технология развертывания обрабатываемых деталей

Reaming is to use a reaming drill to further process the drilled hole to enlarge the hole diameter and improve the accuracy and reduce the surface roughness value. The dimensional tolerance grades that can be achieved for reaming are IT11~IT10. The surface roughness value is Ra12.5~6.3μm. It belongs to the semi-finishing machining method of holes, which is often used as pre-processing before reaming, and can also be used as the final processing of holes with low precision.

Метод развертывания показан на рисунке. 7-4, и припуск на развертывание (Д-д) можно посмотреть в таблице. Форма развертки варьируется в зависимости от диаметра.. Диаметр Φ10~Φ32 представляет собой развертку с коническим хвостовиком., как показано на рисунке 7-5а. Диаметр Φ25~Φ80 представляет собой сверло для развертывания гильзового типа., как показано на рисунке 7-5b.

The structure of the reamer

Method of reaming

Compared with the twist drill, the structure of the reamer drill has the following characteristics:

1. Good rigidity. Due to the small cutting amount of the reaming hole and less chips, the chip pockets of the reaming drill are shallow and narrow, and the drill core diameter is larger, which increases the rigidity of the working part of the reaming drill.

2. Good orientation. The reaming drill has 3 к 4 зубы, the number of edges around the tool is increased, and the guiding effect is relatively enhanced.

3. The chip condition is better. The reamer has no chisel edge to participate in the cutting, and the cutting is brisk. Larger feed rate can be used, higher productivity;
Также, due to less chips, chip removal is smooth, and the machined surface is not easily scratched.

Поэтому, compared with drilling, reaming has higher machining accuracy, lower surface roughness value, and can correct the axis error of drilling to a certain extent. Кроме того, the machine tool suitable for reaming is the same as for drilling.