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The difference between automatic lathe and CNC lathe machining
Different metal nuts processed by automatic lathe
Our company provides automatic lathe processing of various nuts, including but not limited to the insert nuts for injection molding as shown in the left picture. There are a large number of examples of this product in other directories on this website:
It also includes hexagonal and thin copper nuts, non-standard special nuts, etc. The process of turning various nut parts on automatic lathes.
Category: CNC turning services
Tag: CNC turning
During the operation of the automatic lathe, the tool and frame move and process simultaneously. This is very different from CNC lathe processing or machining center. The turrets of CNC lathes or machining centers are processed in turn. Some of the more high-end multi-axis linkage CNC lathes can process two positions at the same time, and the price is very high, and it is not true synchronous processing.
Automatic lathe processing is like "group fight", and CNC lathe processing is like "wheel battle". This analogy is not very good, as long as you understand the meaning.
For the purpose of shooting, this is the processing image of stopping the fuel injection and reducing the speed, 6 seconds per frame. The processed product is such a nut:
For suitable parts such as small shaft pins, small nuts, etc., the processing efficiency of automatic lathes is 10000PCS/per shift (calculated by 10 hours) is not difficult, which is unimaginable for CNC lathes
2. Cost.
On the one hand, as mentioned above, the improvement of efficiency means the reduction of cost;
On the other hand, the price of the equipment itself is not high and the depreciation cost is low, so in general, the unit price of products processed by automatic lathes is often very cheap. (Of course, the cheapness mentioned here refers to our company's product quotation guidelines, I don't know whether other manufacturers are cheaper)
3. Precision.
Dimensional accuracy, surface finish, concentricity, etc., are in fact not lower than CNC lathes, unless they are not suitable for products processed by automatic lathes.
4. Automatic lathes almost integrate the advantages of CNC lathes, cold forging machines, and ordinary lathes, and the product cost seems to be closer to that of cold forging. This is also the reason why automatic lathe processing has flourished in China in recent years.
What products can automatic lathes do?There are many types of products that can be processed by automatic lathes. In addition to the products displayed on this page and the general products in other catalogs on this website, it can also process professional parts in various industries. For example, various small parts in the connector industry, riveting parts in the cabinet industry, and various professional parts and components used in electronics, sheet metal, communications, and automobiles can all be produced.
The maximum outer diameter is within 32MM, and the materials include but are not limited to: stainless steel, copper, easy-car iron, aluminum, titanium alloy
Different metal nuts processed by automatic lathe
Our company provides automatic lathe processing of various nuts, including but not limited to the insert nuts for injection molding as shown in the left picture. There are a large number of examples of this product in other directories on this website:
It also includes hexagonal and thin copper nuts, non-standard special nuts, etc. The process of turning various nut parts on automatic lathes.
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CNC lathe parts processed by milling and cutting
Processing features: side milling, slotting on the shaft surface. For the two parts, four cylinders protruding longitudinally on the shaft surface are milled on the side, and curved grooves on the shaft surface are milled on the side. CNC lathe processing with power tool head, the tiny milling blade mills out flats or grooves of various sizes.
The two products on the left are made of brass. Nickel-plated connector parts are the connectors of data network cables, and the connection plugs of computers or video equipment are common. The outer diameter is 16mm and the length is 25mm. The other copper part is the copper valve core of the flow control valve, with a maximum diameter of 11mm and a total length of 30mm.
CNC machining of large aluminum alloy cavity
Product category: aluminum alloy machining prototype
Product name: large cavity prototype
Processing method: cnc finishing
Material: aluminum alloy
Surface treatment: polishing, deburring, oxidation
Processing cycle: 3-7 seven working days
Testing standard: 3D drawings provided by the customer
Data format: STP/IGS/X.T/PRO
Product features: smooth surface, high gloss, fine workmanship, bright silver
CNC milling and turning stainless steel Price
The main properties of stainless steel
The workability is much worse than that of medium carbon steel. Taking the machinability of ordinary No. 45 steel as 100%, the relative machinability of austenitic stainless steel 1Cr18Ni9Ti is 40%; The relative turning workability of ferritic stainless steel 1Cr28 is 48%; Martensitic stainless steel 2Cr13 is 55%. Among them, austenitic and austenitic + ferritic stainless steels have the worst machinability.
Lathe turning precision copper electrical parts
The picture on the left shows a copper turning part with internal and external threads. Wait, something seems wrong. . . . . . Is this copper?
That's right, this is a copper turned part, made of C3604 fast-cutting brass, the surface is electroplated, and the plating is nickel-plated, so it looks like stainless steel.
This product has both internal thread and external thread, internal thread is M4, external thread is M6. While the outer threaded upper flat sided milling, and thread to ensure 100% compliance.
How do we lathe such internal and external threaded products? You can refer to this address, the first product on this page is the semi-finished product of the product on the left (unmilled, unplated, copper color):
Precision turning process of large threaded shaft
Ordinary lathes sometimes experience bed saddle vibration when turning large-pitch threads forcefully. Lighter ones will cause ripples on the machined surface, and severer ones will break the knife. When cutting off, there are often knife sticking or broken tools. There are many reasons for the above problems. This phenomenon and its solution are mainly discussed through the analysis of the force of the turning tool.