머시닝센터는 다중 공정을 수행합니다. (선회, 갈기, 교련, 지루한, 태핑, 등.) 자동 공구 교환 및 테이블 인덱싱을 통한 프리즘 부품의 다면 복합 가공. 실습을 통해 복합 머시닝 센터가 긴 배송 시간의 단점을 해결하는 데 실제로 도움이 된다는 것이 입증되었습니다., 낮은 자원 활용도, 가공 중인 제품이 많아지고 중소 기계 제조 기업의 자본 회전율이 느려집니다.. 따라서 터닝과 밀링을 결합한 가공은 산업 생산에서 점점 더 보편적으로 활용되고 있습니다..
![각형 부품의 CNC 가공](https://cncpartss.com/wp-content/uploads/2024/05/image001-40.jpg)
각형 부품의 CNC 가공
After that, the spindle head of the CNC machining center was automatically rotated 90 수직 및 수평 모드를 변환하는 각도. CNC 머시닝 센터는 가공뿐만 아니라 4 박스 부분 측면, 5번째 표면(윗면)도 처리합니다.. 결과적으로, 소위 5면 머시닝 센터가 출시되었습니다., 이는 머시닝센터의 복합가공 기능이 향상된 것이라도 볼 수 있다.. 최근 몇 년 동안, 5축연계 CNC장비 및 프로그래밍 소프트웨어의 가격인하 및 대중화로, 5-축 연결 (또는 다면) 머시닝 센터는 최근 국제 공작 기계 전시회에서 새로운 핫스팟이 되었습니다.. 최근에, 머시닝센터 도입, 밀링하고 드릴링할 수 있는 6 한 번의 클램핑으로 바의 면. 바 재료용 CNC 머시닝 센터는 다각적인 복합 가공 기능을 새롭게 개발한 제품입니다..
In terms of composite processing of prismatic parts with different processing methods, the current eye-catching trend is the combination of milling processing and laser processing or ultrasonic processing. The German DMG company added a laser processing head to the high-speed milling machine a few years ago, and launched the DMU60L (the current model is DML60HSC) for milling and laser combined processing. The machine is equipped with a Q-switched YAG laser with a power of 100W, a beam diameter of 0.1mm, and a processing efficiency of 20mm3/min. After the workpiece (mainly the mold) is clamped on this machine tool, the high-speed milling head is used to complete most of the work, and then the laser is used for finishing in layer cutting. Remove the milling traces of the profile and process the fine parts, including engraving patterns and patterns.
Hard and brittle materials such as glass, 세라믹, 초경합금, 등., are difficult to process with traditional techniques. 하지만, if high-frequency vibration motion is added to the traditional milling, 교련, and grinding processes, 그건, ultrasonic technology is combined with cutting processing technology, the processing efficiency will be significantly improved. The DMS series ultrasonic processing machine tool of DMG company in Germany uses the converter on the spindle to convert the electrical high frequency signal of the ultrasonic generator into 20KHz mechanical vibration motion (longitudinal motion). Then the vibration amplitude is amplified and controlled by the voltage regulator, and then all the vibration is transmitted to the milling cutter, drill or grinding wheel made of diamond particles through the patented Sauer conical tool holder. 가공 과정 중, the tool is continuously tapped on the surface of the workpiece 20,000 times per second to separate the surface material of the part in the form of tiny particles. Not only its processing efficiency is increased by 5 times compared with the traditional method, but also the surface roughness can reach Ra<0.2μm. DMS series ultrasonic processing machine tools have two types: 3-axis linkage control and 5-axis linkage control. The spindle speed is 20~6000r/min, and the tool magazine and automatic tool changer are also optional. So it becomes a machine tool that not only has the function of ultrasonic processing, but also can perform multi-process compound processing such as drilling, 갈기, and grinding.