5-ಅಕ್ಷದ ಯಂತ್ರೋಪಕರಣಗಳ ಅನುಕೂಲಗಳು

5-ನ ಅಕ್ಷದ ಯಂತ್ರ 28 ಒಂದು ಸಮಯದಲ್ಲಿ ಭಾಗಗಳು

5-ನ ಅಕ್ಷದ ಯಂತ್ರ 28 ಒಂದು ಸಮಯದಲ್ಲಿ ಭಾಗಗಳು
5-ಅಕ್ಷದ ಏಕಕಾಲಿಕ ಯಂತ್ರ 28 ಭಾಗಗಳು
ಐದು-ಅಕ್ಷದ ಯಂತ್ರದ ಪ್ರಯೋಜನಗಳನ್ನು ನೀವು ಹೇಗೆ ಅರಿತುಕೊಳ್ಳುತ್ತೀರಿ? ಪ್ರಕ್ರಿಯೆಗೊಳಿಸುವ Haas UMC-750P ಯಂತ್ರದ ಉದಾಹರಣೆ ಇಲ್ಲಿದೆ 28 ಅದೇ ಸಮಯದಲ್ಲಿ ಭಾಗಗಳು. ಟರ್ನ್ಟೇಬಲ್ ಮತ್ತು ಫಿಕ್ಚರ್ನ ವಿನ್ಯಾಸದ ಮೂಲಕ, ಮತ್ತು ಭಾಗದ ಮೂರು ಸಂಸ್ಕರಣಾ ಮೇಲ್ಮೈಗಳನ್ನು ಐದು-ಅಕ್ಷದ ಸಂಸ್ಕರಣಾ ಪ್ರೋಗ್ರಾಂನಲ್ಲಿ ಒಂದು ಸಂಸ್ಕರಣಾ ಪ್ರೋಗ್ರಾಂಗೆ ಸಂಯೋಜಿಸಲಾಗಿದೆ, ಚಕ್ರದ ಸಮಯವನ್ನು ಕಡಿಮೆ ಮಾಡುವ ಉದ್ದೇಶವನ್ನು ಸಾಧಿಸಲಾಗುತ್ತದೆ.

The turntable can expand the original processing space through precise positioning. The well-designed fixtures can not only improve the processing efficiency, but also reduce the idleness of the machine, and the operator can reduce a lot of work.

ಉದಾಹರಣೆಗೆ, to process the first three faces of the parts shown in the figure below, if the clamping method of the vise is used, a total of 264 seconds are required for each part (the clamping time is not counted).

By designing a more compact fixture and making full use of the processing space provided by the turntable, it has the opportunity to process 28 ಒಂದು ಸಮಯದಲ್ಲಿ ಭಾಗಗಳು.

In the production of fixtures: Choose an aluminum alloy with a size of 114mm*114mm*550mm as the base. Use positioning pins for positioning, and use compression fixtures that take up less processing space for faster clamping.

Then mill the four faces of the base body, and machine a positioning pin hole for each part, two grooves for avoiding empty locking fixtures, and two threaded holes for locking. This is all the production steps.

The complete set of fixtures includes: 28 positioning pins, 56 positioning locking blocks (reusable), 56 screws and wrenches. This fixture design can shorten the original processing time from 264 seconds to 202 seconds (not counting the clamping time). This means that the processing time has been reduced by 23.5%

Not only that, because the machining program has merged the three machining surfaces of the part into one CNC machining program. ಈ ಮಾರ್ಗದಲ್ಲಿ, the cycle time of a single program becomes 95 ನಿಮಿಷಗಳು. During this period, the machine has been maintaining processing without waiting for the operator’s frequent clamping, which will greatly reduce the labor intensity of the operator.

Compact fixture designed for 5-axis machining

Compact fixture designed for 5-axis machining