3 ಅಕ್ಷರೇಖೆ, 5 ಅಕ್ಷದ CNC ಮಿಲ್ಲಿಂಗ್ ನಿಖರ ಯಂತ್ರ

CNC milling is a high-tech processing method for precision parts, which can be processed into parts with complex structures combined with square and circular shapes.

CNC ಮಿಲ್ಲಿಂಗ್ ಯಂತ್ರವು ತಿರುಗುವ ದೇಹಗಳ ಸಂಕೀರ್ಣ ಆಕಾರಗಳನ್ನು ಪ್ರಕ್ರಿಯೆಗೊಳಿಸಬಹುದು. ಮಿಲ್ಲಿಂಗ್ನಲ್ಲಿ, ಖಾಲಿಯನ್ನು ಮೊದಲು ನಿವಾರಿಸಲಾಗಿದೆ, ಮತ್ತು ಅಗತ್ಯವಿರುವ ಆಕಾರ ಮತ್ತು ವೈಶಿಷ್ಟ್ಯಗಳನ್ನು ಮಿಲ್ ಮಾಡಲು ಖಾಲಿ ಜಾಗವನ್ನು ಸರಿಸಲು ಹೆಚ್ಚಿನ ವೇಗದ ತಿರುಗುವ ಮಿಲ್ಲಿಂಗ್ ಕಟ್ಟರ್ ಅನ್ನು ಬಳಸಲಾಗುತ್ತದೆ.. ಸಾಂಪ್ರದಾಯಿಕ ಮಿಲ್ಲಿಂಗ್ ಅನ್ನು ಹೆಚ್ಚಾಗಿ ಬಾಹ್ಯರೇಖೆಗಳು ಮತ್ತು ಚಡಿಗಳಂತಹ ಸರಳ ಆಕಾರದ ವೈಶಿಷ್ಟ್ಯಗಳನ್ನು ಗಿರಣಿ ಮಾಡಲು ಬಳಸಲಾಗುತ್ತದೆ. CNC ಮಿಲ್ಲಿಂಗ್ ಯಂತ್ರವು ಸಂಕೀರ್ಣ ಆಕಾರಗಳು ಮತ್ತು ವೈಶಿಷ್ಟ್ಯಗಳನ್ನು ಪ್ರಕ್ರಿಯೆಗೊಳಿಸಬಹುದು. ಮಿಲ್ಲಿಂಗ್ ಮತ್ತು ಬೋರಿಂಗ್ ಯಂತ್ರ ಕೇಂದ್ರವು ಮೂರು-ಅಕ್ಷ ಅಥವಾ ಬಹು-ಅಕ್ಷದ ಮಿಲ್ಲಿಂಗ್ ಮತ್ತು ಪ್ರಕ್ರಿಯೆಗಾಗಿ ನೀರಸ ಸಂಸ್ಕರಣೆಯನ್ನು ನಿರ್ವಹಿಸಬಹುದು.: ಅಚ್ಚುಗಳು, ತಪಾಸಣೆ ಉಪಕರಣಗಳು, ಅಚ್ಚುಗಳು, ತೆಳುವಾದ ಗೋಡೆಯ ಸಂಕೀರ್ಣ ಬಾಗಿದ ಮೇಲ್ಮೈಗಳು, ಕೃತಕ ಪ್ರೋಸ್ಥೆಸಿಸ್, ಪ್ರಚೋದಕ ಬ್ಲೇಡ್ಗಳು, ಇತ್ಯಾದಿ. CNC ಮಿಲ್ಲಿಂಗ್ ಭಾಗಗಳನ್ನು ಆಯ್ಕೆಮಾಡುವಾಗ, CNC ಮಿಲ್ಲಿಂಗ್ ಯಂತ್ರಗಳ ಅನುಕೂಲಗಳು ಮತ್ತು ಪ್ರಮುಖ ಕಾರ್ಯಗಳನ್ನು ಸಂಪೂರ್ಣವಾಗಿ ಬಳಸಿಕೊಳ್ಳಬೇಕು.

ವಿವಿಧ ರೀತಿಯ ವಸ್ತುಗಳನ್ನು ಸಂಸ್ಕರಿಸಬಹುದು, ಉದಾಹರಣೆಗೆ 316, 304 ತುಕ್ಕಹಿಡಿಯದ ಉಕ್ಕು, ಕಾರ್ಬನ್ ಸ್ಟೀಲ್, ಮಿಶ್ರಲೋಹ ಉಕ್ಕು, ಮಿಶ್ರಲೋಹ ಅಲ್ಯೂಮಿನಿಯಂ, ಸತುವಿನ ಮಿಶ್ರಲೋಹ, ಟೈಟಾನಿಯಂ ಮಿಶ್ರಲೋಹ, ತಾಮ್ರ, ಕಬ್ಬಿಣ, ಅಕ್ರಿಲಿಕ್, ಟೆಫ್ಲಾನ್, POM rods and other metal and plastic raw materials.

ತಿರುವು ಮತ್ತು ಮಿಲ್ಲಿಂಗ್ ನಡುವಿನ ವ್ಯತ್ಯಾಸ

Turning and milling is a common metal cold working method. ತಿರುಗಿಸುವಿಕೆಯಿಂದ ವ್ಯತ್ಯಾಸವು ಮಿಲ್ಲಿಂಗ್ನಲ್ಲಿದೆ, the tool rotates at a high speed under the drive of the spindle, ವರ್ಕ್‌ಪೀಸ್ ತುಲನಾತ್ಮಕವಾಗಿ ಸ್ಥಿರವಾಗಿರುತ್ತದೆ.
ತಿರುವು ಮತ್ತು ಮಿಲ್ಲಿಂಗ್ ನಡುವಿನ ವ್ಯತ್ಯಾಸ:
Turning is used to machine rotating parts. The parts are clamped on the main shaft of the machine tool through the three gripping chucks and rotate at high speed. Then use a turning tool to move the tool according to the generatrix of the revolving body to cut out the shape of the product. The lathe can also process the inner hole, ಎಳೆ, biting, ಇತ್ಯಾದಿ. The latter two are low-speed processing.

ಮಿಲ್ಲಿಂಗ್ ಪ್ರಕ್ರಿಯೆ

(1) Milling the curve contour on the workpiece, straight line, arc, thread or spiral curve, especially the non-circular curve and list curve given by mathematical expression.
(2) Milling the spatial curve or surface of the given mathematical model.
(3) Although the milling shape is simple, the product has a wide range of sizes and positions where internal inspection is difficult.
(4) The milling machine can process cavities, box parts, ಇತ್ಯಾದಿ. that are difficult to observe, control and detect when processed by ordinary machine tools.
(5) Holes or planes with strict size requirements.
(6) All simple surfaces or shapes can be processed by milling in one clamping.
(7) General processing that can effectively improve productivity and reduce labor intensity by using CNC milling processing.
The main processing objects suitable for CNC milling include the following categories: plane contour parts, ವೇರಿಯಬಲ್ ಬೆವೆಲ್ ಭಾಗಗಳು, spatial curved surface contour parts, ರಂಧ್ರಗಳು ಮತ್ತು ಎಳೆಗಳು, ಇತ್ಯಾದಿ.

Operation points of milling

The milling machine operator should wear tight-fitting work clothes with cuffs tied tightly; Female operators must wear protective caps; Wear protective glasses when high-speed milling; Wear a mask when milling iron castings; It is strictly forbidden to wear gloves during operation to prevent your hands from being caught between the rotating tool and the workpiece.

2. Before operation, check whether the parts and safety devices of the milling machine are safe and reliable;
Check whether the electrical parts of the equipment are safe and reliable.

3. When loading and unloading workpieces, the workbench should be returned to a safe position. When using a wrench to tighten the workpiece, the direction of force should avoid the milling cutter to prevent the wrench from hitting the tool or fixture when it slips.

4. When assembling and disassembling the milling cutter, use a special pad to pad it. Do not hold the milling cutter directly with your hands.

5. When milling irregular workpieces and using vise, dividing head and special fixture to hold the workpiece. The center of gravity of irregular workpieces, vices, indexing heads, special fixtures, ಇತ್ಯಾದಿ. should be placed in the middle of the workbench as much as possible to avoid uneven force and deformation of the workbench.

6. During fast or automatic feed milling, do not move the worktable to the two extremes to avoid squeezing the screw rod.

7. When the milling machine is running, it is not allowed to adjust, measure the workpiece and change the lubrication method to prevent the hand from touching the tool and hurting the fingers.

8. Before the rotation of the milling cutter is completely stopped, it is not allowed to brake by hand.

9. Do not remove the chips by hand or blow with your mouth during milling to prevent the chips from damaging the skin and eyes.

10. During motorized rapid feed, the handle wheel clutch should be opened to prevent the hand wheel from rotating quickly and hurting people.

11. When the workbench is reversing, the reversing handle must be stopped at the middle position first, and then reversing. Direct reversal is not allowed.

12. When milling keyway shafts or milling thin workpieces, prevent the surface of the indexing head or worktable from being milled.

13. When milling a plane, a cutter head with more than four milling cutter heads must be used, and an appropriate cutting amount must be selected to prevent the machine tool from vibration during milling.

14. After work, stop the workbench at the middle position, and drop the lifting platform to the lowest position.

15. For CNC vertical milling machines, pre-select items such as work procedures, spindle speed, tool feed, tool motion trajectory, and continuous offsides according to technological requirements before work. Put the electric knob in the "ಹೊಂದಾಣಿಕೆ" position for trial run. After confirming that there is no problem, put the electric knob in the automatic or semi-automatic position to work.