The rotational speed when machining aluminum parts should be adjusted according to the specific situation. This involves a variety of factors, including the hardness, stiffness, cutting speed, cutting pressure, tool type, coolant use, ಇತ್ಯಾದಿ. of the aluminum part. Different types of aluminum materials and processing methods may require different rotational speeds. ಉದಾಹರಣೆಗೆ, the processing speed range of 6061 aluminum alloy is 500 ಗೆ 800 rpm, while the processing speed of 7075 aluminum alloy is 600 ಗೆ 900 rpm.
Cutting speed is also an important parameter, usually the cutting speed of aluminum is between 50 ಮತ್ತು 150 meters per minute. The calculation of rotation speed can be carried out by the formula "Tool rotation speed = (cutting speed × 1000) / (3.14 × tool diameter)", where the unit of cutting speed is meters/minute and the unit of tool diameter is millimeters.
There are also specific rotation speed recommendations for specific types of aluminum parts, such as aluminum alloy sheets, large cast aluminum parts, ಇತ್ಯಾದಿ. ಉದಾಹರಣೆಗೆ, the rotation speed of aluminum alloy plates can be between 4000 ಮತ್ತು 6000 rpm.
ಸಾಮಾನ್ಯವಾಗಿ, the choice of rotation speed needs to be determined based on specific processing conditions and material properties.
1. Determine the appropriate speed
For workpieces that require turning stainless steel, in order to achieve the ideal processing effect, it is necessary to select an appropriate rotational speed. Too high a rotational speed can easily lead to problems such as increased tool wear and excessive cutting temperature, while too low a rotational speed can easily lead to problems such as low processing efficiency and poor surface quality.
ಆದ್ದರಿಂದ, when determining the appropriate rotation speed, it is necessary to comprehensively consider factors such as the specific stainless steel material, tool material, and edge angle. ಸಾಮಾನ್ಯವಾಗಿ ಹೇಳುವುದಾದರೆ, different types of stainless steel materials should use different rotation speeds.
2. Examples of rotation speeds of different types of stainless steel materials
1. 304 ತುಕ್ಕಹಿಡಿಯದ ಉಕ್ಕು: The speed is generally around 200-300 rpm, and the speeds for rough machining and finishing are slightly different.
2. 316L stainless steel: Since 316L stainless steel has good corrosion resistance, a certain amount of cutting fluid cooling is required during turning. The speed is generally around 200-300 rpm.
3. 430 ತುಕ್ಕಹಿಡಿಯದ ಉಕ್ಕು: The rotation speed is generally around 250-350 rpm.
ಸಾಮಾನ್ಯವಾಗಿ, choosing the appropriate speed requires comprehensive consideration based on the actual situation. In addition to the type of stainless steel material, factors such as the performance and wear degree of tools, lathes and other equipment also need to be considered. The best way is to conduct a test run and adjust the speed according to the test run results to achieve the best processing effect.
3. Precautions
When turning stainless steel materials, care needs to be taken to prevent overheating, which will affect the cooling effect of the material. ಅದೇ ಸಮಯದಲ್ಲಿ, it is necessary to choose appropriate cutting tools and clamping methods when turning to ensure the accuracy and quality of processing. ಜೊತೆಗೆ, the wear of cutting tools and equipment should be checked at any time and replaced or maintained in time.
【in conclusion】
Turning stainless steel materials requires selecting the appropriate speed according to the specific material. Common stainless steel materials such as 304, 316L, ಇತ್ಯಾದಿ. generally have a suitable rotation speed of about 200-300 rpm. When turning, you also need to pay attention to preventing excessive heating, selecting appropriate cutting tools and clamping methods, and checking the wear of equipment and tools at any time.
The appropriate rotation speed for processing copper parts depends on the process and the material of the copper parts, but it is generally recommended to be between 600-1200 rpm.
1. Choose the appropriate speed
When processing copper parts, selecting the appropriate rotation speed is very important for both output quality and processing efficiency. ನಿರ್ದಿಷ್ಟವಾಗಿ, too high a rotational speed can easily lead to excessive copper chips, excessive cutting temperature, damage to the surface of copper parts and cutting tools, and also affect the accuracy and quality of copper parts. If the rotation speed is too low, it will be difficult to clean the chips and the cutting force will be too large, making the cutting process more difficult and reducing the processing efficiency. ಆದ್ದರಿಂದ, the appropriate rotation speed should be selected for processing according to the actual situation of the copper parts.
2. The influence of processing technology on rotation speed
1. Turning process
In the turning process, under normal circumstances, using a lower rotational speed can obtain better surface quality, while increasing the rotational speed can improve the processing efficiency. When turning copper parts, it is generally recommended to control the speed at 600-1200 rpm to obtain better surface quality and processing efficiency.
2. Drilling process
In the drilling process, rotation speed and feed rate are two important factors that affect the drilling effect. Under normal circumstances, when drilling copper parts, the rotation speed depends on factors such as the diameter of the copper parts, drill bit material and length. It is generally recommended to control the speed between 300-800 rpm.
3. ಮಿಲ್ಲಿಂಗ್ ಪ್ರಕ್ರಿಯೆ
In the milling process, generally speaking, the higher the rotational speed, the more copper chips there will be, and the jamming of the tool will also increase. ಆದ್ದರಿಂದ, when milling copper parts, the conventional speed is controlled below 1000 rpm to obtain better surface roughness and processing effect.
3. The influence of copper material on rotation speed
Copper materials also have different requirements for rotation speed. ಉದಾಹರಣೆಗೆ, the cutting temperature of brass is relatively high, and it is generally recommended to use a lower speed to avoid serious accumulation of copper chips and chips. The hardness of red copper is high, so a higher rotation speed is required to obtain good processing results.
To sum up, the appropriate rotation speed when processing copper parts depends on factors such as the specific process and the material of the copper parts, but in general, it is recommended to control it between 600-1200 rpm. In the actual processing process, different rotation speeds and processing methods need to be adopted according to the specific conditions of the copper parts to obtain better processing effects and output quality.