Fræsemaskine og fræseteknologi

Milling is a machining method in which a milling cutter is used as a tool and the surface of an object is processed by CNC. Milling machines include horizontal milling machines, vertical milling machines, portal milling machines, profiling milling machines, universal milling machines, and bar milling machines.

Hvad er fræsning?
Fræsning refererer til brugen af ​​roterende multi-edge værktøjer til at skære emner, og er en yderst effektiv behandlingsmetode. Når du arbejder, værktøjet roterer (gør hovedbevægelsen), og arbejdsemnet bevæger sig (foderbevægelsen). Arbejdsemnet kan også fikseres, men det roterende værktøj skal også bevæge sig (at fuldføre hovedbevægelsen og foderbevægelsen på samme tid). De værktøjsmaskiner, der bruges til fræsning, er horisontale fræsemaskiner eller vertikale fræsemaskiner, samt store portalfræsere. Disse værktøjsmaskiner kan være almindelige værktøjsmaskiner eller CNC værktøjsmaskiner. Brug en roterende fræser som skæreværktøj. Fræsning udføres generelt på en fræsemaskine eller en boremaskine. Velegnet til behandlingsplan, riller, forskellige formflader (blomsternøgle, gear og gevind) og specialformet overflade af formen og lignende.

Features of milling tools
① Each tooth of the milling tool periodically participates in intermittent cutting.
② The cutting thickness of each milling cutter tooth changes during the cutting process.
③ The feed per tooth αf (mm/tooth) indicates the relative displacement of the workpiece within the time that the milling cutter rotates one tooth.

Common milled parts
(1) Flat parts
The characteristics of plane parts: the machined surface can be parallel to the horizontal plane, perpendicular to the horizontal plane, or a fixed angle with the horizontal plane;
Most of the parts processed on the CNC milling machine are flat parts, and the flat parts are the simplest type of parts in CNC milling. Generelt, only two-axis linkage or 3-axis linkage of a three-axis CNC milling machine can be used for processing. In the processing process, the processing surface and the tool are in surface contact, and end milling cutter or ball end milling cutter can be used for rough and finishing processing.

(2) Special-shaped parts with curved surfaces
The characteristic of curved parts is that the machined surface is arc-shaped space curved surface. During the machining process, the machining surface and the milling cutter are always in point contact. Surface finishing is mostly carried out with ball-end milling tools.

Precision correction of milling machine
X-axis correction of milling machine
Slightly loosen the 4 bolts, but make sure that there is still some friction resistance on the 4 bolts. På dette tidspunkt, use the rotating bolt of the head to adjust the left and right angle. During the process, a dial indicator must be placed on the end of the spindle to measure the correct position of the worktable.

Y-axis correction of milling machine
Slightly loosen the 3 bolts, but make sure that the 3 bolts are not too loose to facilitate fine-tuning. På dette tidspunkt, by the arm rotating bolt, a dial indicator placed on the spindle end in order to measure the correct position of the table.

Horizontal correction of milling machine
Place the spirit level on the work surface.
Check point A and B of the level, the allowable value is 0.06mm/m.
Hvis det er nødvendigt, shims can be placed under the machine.