- Introduction to step shaft
Step shaft is a shaft with multiple cylinders with different diameters connected together like steps. The turning of the stepped shaft is actually a combination of outer circle and plane turning. We must therefore take into account the dimensional accuracy is required and the length of the outer circumference of the step in turning.
The technical requirements of step shaft:
1. The coaxiality between the outer circles of eaach gear.
2. The perpendicularity between the outer circle and the step plane
3. The flatness of the step plane
4. Clear corners at the intersection of the steps of the outer circle
2. Produktionskapacitet
CNC lathe processing: Φ5mm-Φ60mm * 700mm
CNC milling machine processing: 800mm * 1500mm * 700mm3. Technical parameters
produkt | Maskindele |
certifikat | ISO9001,ISO/TS16949 |
materiale | Legeret stål, kulstofstål, rustfrit stål, rustfrit jern |
Overfladebehandling | Oxidation, sortfarvning, galvanisering, polering, sort mat behandling, sandblæsning |
Test udstyr | projektor, Ruhedstester, Instrument til måling af gevindstigning, Kaliber, mikrometer, Håndtag mikrometer, Mikrogevindkalibre, Målere, Rockwell hårdhedstester, Webster hårdhedstester, Diameter måler, Gear Test Center, Rundhedstester, afbøjningstester, Bestå kun regler, Høj profil, Gevindmåler mm. |
Behandlingsudstyr | CNC-bearbejdningscenter, CNC drejebænk, CNC fræsemaskine, Indvendige og udvendige cylindriske kværne, Centerløs kværn , CNC slibemaskine, Automatisk drejebænk, kværn, Stemplingsmaskine, Svejsemaskine, Borepresse, Tappemaskine, Trådskæring, Trådrullemaskine, CNC gear kogeplade maskine, Overflade superfinishing maskine, etc. |
Tegningsformat | PDF, dwg, CAD,JPG, Solidworks |
Produktionskapacitet | 100,000 stk/måned |
Størrelsesområde | FRA: Φ4mm-Φ50mm, længde ≤700 mm |
Application field | Fitness equipment, biler, klimaanlæg, household appliances, office appliances, medicinsk udstyr, etc. |
package | Plastic bag + carton + (pallet), plastic bag + wooden box, according to customer requirements |
Leveringstid | Sample: 10-15 dage; Batch: According to the order quantity |
- Machining accuracy of shaft
Rundhed | 0.001mm |
Ruhed | Ra0,04 |
Fladhed | 0.001mm |
hårdhed | HRC/HV |
Precision | Level 6 |
tolerance | +/-0.001mm |
- Advantages of the shaft manufacturer
① Precise customized processing of drawings and samples;
② A shaft manufacturing enterprise, with more than 20 years of experience in precision shaft machining, and strong technical support. Advanced processing equipment, complete inspection equipment and a strong logistics inspection team;
③ 100% factory inspection, quality assurance;
④ Strong productivity and short processing cycle.6. Machining of common shaft materials
rustfrit stål | SS201,301,304,SS303,SS304,SS316 |
Carbon steel | 20#,35#,45# |
Stainless iron | 1Cr17,2Cr13,3Cr13,6Cr13,7Cr17 |
Other commonly used alloy steels | 35CrMo,20Cr,40Cr,40CrMo,42CrMo,20CrMnTi,20CrMMnMo |
- Overfladebehandling
rustfrit stål | Andre stålmaterialer |
polering | Sværtning |
plettering | Galvaniseret |
Sandblæsning | Forniklet |
Lasergravering | Forkromet belægning |
Karburering | |
Varmebehandling |
- Strenge inspektionsstandarder
① Et stærkt QC-team;
② Indgående inspektion af råvarer;
③ Første inspektion, patruljeeftersyn, stikprøvekontrol;
④ 100% factory inspection.