CNC machining of prismatic parts

Dreje- og fræsebearbejdning af prismatiske dele

The machining center performs multi-process (dreje, fræsning, boring, kedelig, aflytning, etc.) and multi-face composite processing on prismatic parts through automatic tool change and table indexing. Practice has proved that the composite machining center is indeed beneficial to solve the shortcomings of long delivery time, low resource utilization, more products in process and slow capital turnover of small and medium-sized machinery manufacturing enterprises. Turning and milling combined processing has thus gained more and more common applications in industrial production.

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cnc milling parts

What are difficult-to-machine materials?

Difficult-to-machine materials are materials with poor turning and milling workability. Performance of this material is greater than or less indicators (HB> 250, σb> 1000 MPa, δ> 30%, αk> 100 MPa, K <41.8 W / mk) one or more, are all difficult to cut materials. It can also be measured by phenomena in the cutting process (cutting force, cutting heat, tool wear and tool durability, processed surface quality and chip control, etc.).

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Machining of medical NiTi memory alloy

Problems when cutting difficult-to-machine materials

Cutting is roughly divided into turning, fræsning, and center-tooth-based cutting (end face cutting of drills and end mills, etc.). The cutting heat of these cutting processes has different effects on the cutting edge. Turning is a continuous cutting, the cutting force on the tip does not change significantly, and the cutting heat continuously acts on the cutting edge; Milling is a kind of intermittent cutting, and the milling force is intermittently acting on the tip of the blade, and vibration will occur during milling. The heat effect on the cutting edge is the heating during cutting and the cooling during non-cutting alternately, and the total amount of heat received is less than during turning.

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Mirror grinding technology of alloy parts

CNC-slibning af præcisionsspejloverflade af legeringsdele

Cemented carbide is prepared by powder metallurgy with tool steel or alloy steel as the binder phase and refractory metal carbides (mainly WC, TiC) as the hard phase. Its structure is characterized by the fine hard phase grains dispersedly distributed in the steel base. The hard phase in the alloy mainly endows the material with high hardness and high wear resistance, and the binder phase in turn endows the material with the properties of steel. Derfor, the steel-bonded cemented carbide has the comprehensive properties of steel and cemented carbide, and it has been widely used in various fields.

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Overfladebehandling af kobber

Koden og symbolet for størrelsen af ​​CNC-bearbejdede dele

Der er toppe og dale med små mellemrum på overfladen af ​​delen, og de mikrogeometriske karakteristika, der dannes af det, kaldes overfladeruhed. Ved CNC-bearbejdning af dele, det dannes på grund af værktøjsmærkerne efterladt af værktøjet på overfladen af ​​delen og den plastiske deformation af overflademetallet ved CNC-skæring og -skæring.

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Kalibrering af værktøjsmaskiner

Sådan kalibreres værktøjer på CNC-værktøjsmaskiner

Kalibrering af værktøjer til CNC-værktøjsmaskiner er en vigtig færdighed inden for bearbejdning. Nøjagtigheden af ​​værktøjsindstillingen bestemmer emnets bearbejdningsnøjagtighed, og effektiviteten af ​​kalibreringsværktøjet påvirker direkte bearbejdningseffektiviteten af ​​delen. Værktøjsindstilling er meget vigtig for værktøjsmaskiner.

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