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cnc turning of industrial connectors
Machining method of CNC slitting automatic lathe:
It is suitable for processing complex geometric shapes and high-precision connector parts. The equipment is easy to adjust and replace parts. But the cost of the machine is high
Applicable batch parts: small batch manufacturing
Category: CNC turning services
Tag: CNC turning
40GHz 2.92mm female header, detachable, millimeter wave end-mounted PCB connector
2.92mm four-hole flange (9.5mm*9.5mm) female millimeter wave connector
40GHz 2.92mm(K) end-mounted solderless connector
26.5GHz SMA(female)-SMA(male) RF adapter, 90° right angle bend
18GHz N (female)-N (male) RF adapter, 90° right angle bend
2.4 mm millimeter wave male connector
2.92mm(K) female, 2-hole flange connector
Mechanical processing of connectors
- Slitting automatic lathe processing connector:
It is suitable for processing parts with complex geometric shapes and high surface quality requirements. And slender rod parts. A set of tooling such as cams and circlips are required to be manufactured for each type of connector parts. Machine adjustment is more complicated
Applicable batch parts: medium and large batch manufacturing
2. Machining method of CNC slitting automatic lathe:
It is suitable for processing complex geometric shapes and high-precision connector parts. The equipment is easy to adjust and replace parts. But the cost of the machine is high
Applicable batch parts: small batch manufacturing
3. Single-axis forming and cutting automatic lathe processing method:
Suitable for machining parts and raw materials with simple geometric shapes
Direct processing with disc-shaped silk material. The cost of the machine tool is high. The tool quality and adjustment technology requirements are high.
Applicable batch parts: large and medium batch manufacturing
4. Multi-station plate material automatic machine tool processing method
It is suitable for parts processing in large batches and continuous production for several months.
The disc-shaped silk material is processed into several or even dozens of steps.
The cost of the machine tool is high, and it is difficult to adjust the machine tool.
Applicable batch parts: large batch manufacturing
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choice of tools for CNC turning small precision parts
The commonly used CNC turning tools are generally divided into three categories: forming tools, pointed tools, arc tools and three types. Forming turning tools are also called prototype turning tools. The contour shape of the processed parts is completely determined by the shape and size of the turning tool blade. In CNC turning processing, common forming turning tools include small radius arc turning tools, non-rectangular turning tools and thread tools.
CNC machining of large aluminum alloy cavity
Product category: aluminum alloy machining prototype
Product name: large cavity prototype
Processing method: cnc finishing
Material: aluminum alloy
Surface treatment: polishing, deburring, oxidation
Processing cycle: 3-7 seven working days
Testing standard: 3D drawings provided by the customer
Data format: STP/IGS/X.T/PRO
Product features: smooth surface, high gloss, fine workmanship, bright silver
Fixture and tool setting of lathe turning parts
Clamping of turning tools
1) The shank of the turning tool should not extend too long from the tool holder, and the general length should not exceed 1.5 times the height of the tool shank (except for turning holes, grooves, etc.)
2) The center line of the tool bar of the turning tool should be perpendicular or parallel to the cutting direction.
3) Adjustment of the height of the tool tip:
Turning and finishing 6061, 6063, 7075 aluminum alloy parts
This is a small aluminum part like a bowl, which is also turned by an automatic lathe. Its size is very small, the outer diameter is only 6MM, obviously not for eating.
The material grades currently available for aluminum turning parts are: T6 6061, 6063 duralumin, 7075 cutting duralumin, and 5056 ordinary aluminum rod.
By the way, 2021 aluminum rod, a kind of aluminum with relatively low hardness and relatively poor mechanical properties, is generally not recommended for customers to use this material.
turning precision parts of different materials
Different turning materials (aluminum alloy, stainless steel, copper, titanium alloy) have different error compensation settings. Modern machinery manufacturing technology is developing in the direction of high efficiency, high quality, high precision, high integration and high intelligence. Precision and ultra-precision processing technology has become the most important component and development direction of modern machinery manufacturing, and it has become a key technology to improve international competitiveness. With the wide application of precision machining, turning machining errors have become a hot topic of research. Since the thermal error and geometric error occupies the vast majority of the various errors of the machine tool, reducing these two errors, especially the thermal error, has become the main goal.