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Rapid Prototyping

Writer: Kang Ding hardware Pubdate:2017-07-14 Source:CNC Machining Factory
Description:Rapid Metal Prototyping At Kang Ding, we specialize in the production of high-quality prototypes produced at a great price. With a range of technologies at our disposal, we are the perfect one stop shop for all your metal prototyping needs....

Rapid Prototyping

At Kang Ding, we specialize in the production of high-quality prototypes produced at a great price. With a range of technologies at our disposal, we are the perfect one stop shop for all your metal prototyping needs. When you’re ready, we also provide Small Batch manufacturing of 100,000+ parts. High-end products Prototyp, such as laptops, advanced player, MP3 player, CD player and so on.  Learn more about the rapid prototyping process below or send your 3D design file to our international team of engineers for a free quote.

What Is Rapid Prototyping?

Usually just completed research and development or design of products must be done Prototyp,before the product in the stereotypes, producing a small amount of sample to verify. Our rapid metal prototyping service is often used to produce a physical sample of a product design. It can be used to evaluate the form, fit and function of a part or to test out new and innovative idea.

Metal Prototypes are often made quickly using cheaper and less robust materials. We produce rapid metal prototypes because many clients need to produce a physical part quickly in order to validate a design or to capture a fleeting sales opportunity.

Benefits Of Making A Prototype
• Easy to adapt to changes in product development;
• Is conducive to product development and training synchronization;
• Lower development costs, shorter development cycles .
• Show your customers and investors a model of your product, demonstrate the appearance, dimensions and features of your product.
• Test your design for its suitability.
• Improve and streamline the production process.
• Create multiple versions with different colors, surface textures and finishing processes.

Prototyping Services

In order to improve the competitiveness of the product market, from product development to mass production of the entire process are pressing to reduce costs and improve the speed. The emergence of rapid prototyping technology, for the solution to this problem provides an effective way, much attention at home and abroad.
At Kang Ding, we offer a one stop shop prototyping services using a range of in-house processes including CNC machining, metal stamping, vacuum casting and SLA Prototyping services.

CNC Machined PrototypesCNC Precision Machining Prototype
CNC machining is ideal for making rapid prototypes from plastics or metal and which look and feel like production made parts.  Our machined prototypes have all the features needed to make a fully functional part, including Turning, milling, tapped and threaded holes and precisely flat mating faces. CNC prototype advantage of it is reflected in a very precise drawings expressed reflect information, and CNC prototype surface quality is high, in particular, surface coating, and screen printing after the completion thereof, even more than the open mold produced products but also brilliant. Therefore, CNC prototype manufacturing more and more become the mainstream of the prototype manufacturing.

metal stamping PrototypesStamping parts rapid prototyping
Use of LASER or NCT, wire cutting, etc. cutting, CNC bending machine bending; If you have a molding feature you need to make a simple mold. There are several simple molds, commonly used: LASER cutting - welding - grinding forming punch, the Next template and positioning plate with the way to superimpose the required thickness;
Its raw materials for the aluminum-magnesium alloy and other metal materials, mainly some high-end products prototyp, such as notebook computers, advanced player, MP3 players, CD machines and so on.Prototyp production of the necessity, you can develop in the mold before the use of hand plate for product promotion, and even pre-sales, production preparation, early occupation of the market.

SLA Rapid Prototypes
SLA are laser rapid prototyping processes. These methods are ideal for making rapid, one-off prototypes in metal. These prototypes can be used as-is, or to function as master patterns for our vacuum casting process. Like with other laser additive manufacturing processes, you can add complex internal features that can’t be made using traditional metal manufacturing.
SLA Rapid Prototypes
Vacuum Castings PrototypesVacuum Castings Rapid Prototypes

Polyurethane vacuum casting  is a rapid prototyping technique suited for making up to 30 prototypes of a master pattern from a silicone rubber mold. The level of detail and surface finish of the copies is dependent on the quality of the master pattern. In addition to improving the binder, refractory materials and shell materials, in the coating, shelling process research also made great progress for the production of large shells laid the foundation. The sLA, SLS, LOM, FDM prototype production of the castings were compared, think from the precision SLA method is the best, lOM prototype from the overall surface finish to see the most favorable. You choose the casting compound to match your design idea – hard or soft, colored or clear. We also offer over molding to combine two or more different types of material in a single finished vacuum casting.

 Our team of vacuum casting specialists are experts at preparing master samples for casting. Samples can be provided by you or we can make them using our CNC machining service or one of our 3D printing services such as DMLM, SLA or SLS.

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